How AI Automation Transformed Driver Scheduling for a Pan-European Recycling Giant

28.12.23 Thomas und Michael (255)

The Challenge: 3 Countries, 180 Drivers, 1,200 Daily Routes

Last spring a mid-sized recycling operator (let’s call them EcoCycle) knocked on our door with a classic headache:

  • 62 trucks in Austria
  • 53 trucks in Hungary
  • 65 trucks in Slovakia
  • 180 drivers speaking 4 languages
  • National holidays, cross-border tolls, union rules, rest-time laws… all different.

Every Monday morning the dispatcher opened 17 Excel sheets, drank three espressos and prayed. Result?

  • 14 % empty miles
  • 9 drivers per week in the wrong country
  • €27 k monthly overtime
  • Drivers burning out, customers complaining.

They needed a single source of truth that respects every local rule and still fills every truck.


The Solution: One AI Brain, Zero Spreadsheets

At gen-p-soft.com we built them “RoutePilot AI” – a no-code automation layer that lives inside Microsoft Power Platform and talks to their existing telematics (Geotab) and HR system (SAP SuccessFactors).

What the AI does in 4 minutes every night:

  1. Pulls tomorrow’s 1,200 collection orders
  2. Matches driver licences, language skills, home depot and rest-time balance
  3. Calculates real driving time (not Google ETA) using live toll & border data
  4. Creates three legal rosters – one per country – and pushes them to the driver app in German, Hungarian and Slovak
  5. Sends Slack alerts to dispatchers only when a human must decide

Zero macros. Zero copy-paste. Zero “but in Hungary we do it differently”.


The Numbers After 90 Days

 
 
MetricBeforeAfterDelta
Empty miles14 %4 %–71 %
Cross-border mistakes9/week0–100 %
Overtime costs€27 k€6 k–78 %
Driver satisfaction61 %88 %+44 %
Dispatcher headcount52–3 FTE
 

“I got my weekends back.” – Miroslav, Lead Dispatcher, Bratislava


How You Can Do It Too (3-step copy-paste playbook)

  1. Connect your data Power Automate → Geotab + HR system (10 lines of JSON)
  2. Let AI learn the rules Upload one PDF per country → Azure Form Recognizer extracts holidays & rest rules in 2 h
  3. Press “Run” Scheduler triggers every 02:00 → drivers wake up to a perfect plan

Total investment: €42 k (one-time) + €800/month cloud. ROI: 7 weeks.


Let’s talk waste – and profits

If your trucks still run on Excel and hope, send me a DM. In 45 minutes I’ll show you a live demo on your own data – no strings, no sales deck.

🚛 Which country gives you the biggest scheduling headache? Drop it in the comments – the best war-story gets a free 1-hour “AI Route Health Check”.

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